Eddy current testing (ET):
In ET, a coil carrying an AC current is placed close to the specimen surface, or around the specimen. The current in the coil generates circulating eddy currents in the specimen close to the surface and these in turn affect the current in the coil by mutual induction. Flaws and material variations in the specimen affect the strength of the eddy currents. The presence of flaws, etc. is therefore measured by electrical changes in the exciting coil. Both voltage and phase changes can be measured, but some simpler instruments measure
only the voltage changes. The strength of the eddy currents produced depends on the:
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electrical conductivity of the specimen
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magnetic permeability (for a ferromagnetic specimen)
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stand-off distance between the specimen and coil
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AC frequency used in the exciting coil
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dimensions of the coil and specimen
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presence of flaws.
Much of the success of ET testing depends on separating the effects of these variables. Most eddy current instruments require calibration on a set of test specimens and the flaw sensitivity can be very high.
Equipment vary from simple portable meter-read-out instruments, to more complex oscilloscope read-out displaying both phase and voltage; recently the outputs have been digitized to produce fully automated computer programmed equipment with monitored outputs for high speed testing.
Applications vary from crack detection to rapid sorting of small components for either flaw, size variation, or material variation. Many applications are to bar, tube and wire testing. Metal sorting is also a common application of ET.
Limitations
- Requires highly skilled operator
- Applicable to conductive materials only
- Depth of penetration in limited
- Its application to ferromagnetic materials is difficult
Advantages
- Gives instantaneous response
- Can be easily automated
- Versatile
- No contact between the probe and the test specimen is essential
- Its equipment can be made portable
Source: IAEA
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